Prototyping Technician
Möchten Sie an einer neuen Klasse unbemannter Luftfahrzeuge arbeiten? Unser Produktportfolio umfasst drei Plattformen mit einem maximalen Startgewicht von bis zu 1.000 kg und charakteristischen Abmessungen von 8 m: den Hexacopter Grille für die medizinische Evakuierung, das Mehrzweck-Drehflügelflugzeug Wespe für Logistik- und Unterstützungseinsätze sowie die Starrflügeldrohne Bussard für Überwachungs- und Aufklärungsmissionen. Alle Systeme basieren auf RasCore, unserem hochredundanten Avioniksystem nach Militärstandard für den sicheren Betrieb in der EASA-Betriebskategorie „Specific“. Drei Fluggeräte, eine Mission: die Lücke zwischen kleinen UAVs und klassischen bemannten Systemen zu schließen.
The Backbone of Our Production
The Aerospace Production Specialist – Prototyping is responsible for the assembly, integration, and testing of early-stage and pre-production unmanned aircraft systems (UAS).
This role supports the development of innovative UAS that are certified according to EASA’s Specific Category by building high-quality prototypes, implementing design changes, and ensuring that all work is performed in accordance with aviation-oriented maintenance principles and internal quality procedures.
Tasks
- Assemble and integrate prototype UAS components, including airframe, propulsion, avionics, and payload systems
- Interpret and follow engineering drawings, build instructions, and technical specifications during assembly.
- Participate in the continuous documentation improvement process
- Perform mechanical and electrical integration tasks, such as fastening, bonding, routing, and basic soldering.
- Conduct functional checks (motors, ESCs, servos, battery health) and support ground-test preparations.
- Document build steps, maintain part traceability, and support configuration control.
- Implement design modifications and provide feedback to engineering on prototype performance and buildability.
- Maintain a safe, clean, and FOD-free work environment, including proper tool handling use.
Qualifications
- Degree: Completed technical apprenticeship in a technical trade or comparable (e.g., mechanics, mechatronics, electronics)
- Experience: at least 3 years of experience, aviation background preferred
- Method-Knowledge: Strong methodical skills and the ability to work in a structured and process-oriented manner
- Tool-Knowledge (mandatory): proficiency with tools and equipment hands-on experience with workshop tools strong tool-handling skills experience using standard mechanical and electrical tools
- Required for employment: Security clearance (Ü2-Sabotageschutz) approval (note: relationships in countries according to § 13 para. 1 no. 17 SÜG may result in a negative assessment)
Benefits
- Highly motivated, dynamic team
- Flexible working hours
- 30 days of vacation
- Short decision-making paths and genuine scope to make an impact in a growing high-tech company
- Modern tools and digital processes
- Room for professional development
- Employee profit participation program — you benefit directly from Avilus's success
- Wellpass fitness membership
Application Documents
- Curriculum vitae
- Letter of motivation
- Certificates / reports / references
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